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Automotive industry cutting welding solutions

时间:2016-10-16 00:00:00 来源:本站 作者:admin

Program Overview


Driven by the favorable situation of sustained macroeconomic development in the country since 2000, the auto industry has entered a period of rapid development. The rapid development of the automotive industry has markedly raised China's position in the international automobile market. At present, China's automobile output ranks first in the world and has begun to become an important part of the world automobile industry.


At present, the development of automobile industry has largely become part of the global strategy of multinational corporations. Major multinational corporations in the world have entered China and continuously increased their investment, especially in China's passenger car market. Under the state's key policy of supporting the development of key enterprises, the Company accelerated the rational allocation of market resources through competition. Joint ventures, cooperation, mergers and acquisitions and reorganizations with key enterprises as the core continued to increase, and the overall strength of key enterprises in the industry increased significantly. FAW Group, Dongfeng Motor Corporation and SAIC further increased the joint-venture and cooperation with large foreign companies and greatly strengthened their own strength.


The rapid development of automobile industry, can not do without advanced manufacturing technology. Laser welding and laser cutting technology are widely used in the automobile industry due to their high energy, high precision and high adaptability. They are not only the technical guarantee for the development of new automobile products, but also the indispensable technical means for high-quality and low-cost production . Kenbo Technology as a leader in laser technology, and many car manufacturers to maintain long-term good relations of cooperation. In the automotive industry, with the continuous improvement of technology, service capabilities continue to improve, Kenbo Technology has won more and more recognition of automotive companies.


In 2016, Kenbo Technology Falili won the first prize of national scientific and technological progress with the project of "High-quality and High-efficiency Laser Welding, Cutting Key Processes and Complete Equipment in Automobile Manufacturing". In 2014, "Key Technologies for Manufacturing High-power Laser Cutting and Welding Technology and Equipment "won the" China Machinery Industry Science and Technology Award "and" Hubei Provincial Science and Technology Progress Award. " Kenbo technology excellence in the field of automotive manufacturing, greatly enhance the national competitiveness of our national brand cars.


Automotive white body cap laser automatic welding complete sets of equipment


FARLEY? LASERLAB automotive body welding system with high precision, stable quality, a variety of models can automatically identify, automatically capture the corresponding fixture and call the relevant procedures for processing, to achieve rapid positioning of white body, laser brazing, Welding and handling industrial robot applications and other technologies into one, the welding speed up to 4.8 m / min, an increase of 30%, 40% lower process costs, body stiffness increased by 30%, to meet the needs of online production, greatly improving the automotive welding Of the speed and quality of the weld, the body welding production line to achieve automation and intelligence, technical indicators have reached the international advanced level. As a major national science and technology, the device has been successfully applied to a variety of PSA global Wuhan plant in the high-end models.


Automotive airbag panel laser weakening equipment


Laser Technology Co., Ltd. Leibo research and development of automotive airbag panel laser weakened equipment, set the automatic on the blanking laser processing in one, the robot technology and laser weakened the perfect combination of technology, the indicators and performance reached the international advanced level, precise control Remaining thickness, less than one minute to produce an airbag panel, replacing traditional injection molding weakened, cold knife weakening and other processing means.


Technical Features:

Pre-positioning device to ensure machining accuracy

Precise weakened process to ensure the accuracy, stability and repeatability of weakened depth

● Production data traceability

Automotive airbag liner laser welding equipment


Airbag outbursts are controlled by a gas generator that undergoes an oxidation reaction when it explodes, producing a large amount of gas that explodes. Therefore, the airbag liner sealing requirements are very high, while in the liner processing, the need to avoid overheating, laser welding is very suitable processing means.


Technical Features:

● weld penetration deep, up to 2 ~ 3mm, high welding strength, heat-affected zone, small welding deformation

● high degree of automation, easy to control, fast

● High welding precision, repeated operation and good stability, high yield

● Non-contact processing, without welding aids

● welding without welding rod or filler material can be obtained without impurities, pollution-free weld

Automotive bumper laser welding equipment


The automobile bumper is a profiled piece. The traditional stamping method is very complicated, and the parts are prone to deformation and stress. The laser way is adopted. The complicated fixture system is not required, the machining stress is not generated, the notch is not deformed, and is more suitable for post-processing and installation.

Technical Features:

● advanced laser welding technology, can improve the quality of welding, the high strength of its welded joints, can reach the strength of the base metal;

● laser welding equipment, stable performance, good repeatability, high reliability, beautiful welded joints;

● Due to the flatness of the laser welding, the workpiece to be welded will not damage other components in the production process.

 Automotive exhaust pipe laser welding equipment


Laser welding is the process of focusing the high-energy laser beam to melt and connect the material to form an excellent welding head.


Laser welding has the characteristics of fast welding speed, small deformation of the workpiece, large weld fusion ratio, small grain size, simple post-weld treatment and good weld quality. It can weld the same or dissimilar materials or refractory materials under various special circumstances .


Auto shift sleeve automatic laser cutting equipment


Kenbo technology law Lilly company's original auto shift sleeve automatic laser cutting equipment, can replace the traditional processing methods.


Technical Features:

● fixed light path design

● two station disc feeding system

● Four-point flexible pre-positioning parts accurately and reliably

● high quality cutting surface

● high precision machining

● processing speed, high efficiency

Automotive gear laser welding equipment


Automotive gear laser welding is a development trend, the world's major automobile manufacturers competing with laser welding gear, instead of resistance welding, induction welding, electron beam welding and other processes in order to improve the competitiveness of products in the international market.

Laser welding gear does not need to be carried out in a vacuum, to avoid welding distortion, no need to refine the gear after welding, gear welding can reduce the number of parts, but also improve the gear quality, reduce gear manufacturing costs.

Uber Laser Flux laser welding can make the weld aspect ratio up to 10: 1, and the weld at the equivalent or better than the overall mechanical properties of the parent material to ensure that the gear can deliver greater torque.


Automotive trunk laser welding equipment


The trunk consists of a trunk lid and a dash panel. Due to the 90 degree angle formed, the trunk is welded by laser brazing. The traditional trunk welding using MlG brazing, the trunk material is usually galvanized sheet, the use of MlG brazing low heat input to solve the problems caused by a large number of galvanized burns, but MlG brazing high-speed welding and The arc instability at low current limits its efficiency and quality. Laser welding is mainly aimed at the welding with complicated welding forming or steep changes in the tangential direction of the welding seam. The surface of the welding forming is smooth. In addition, MlG brazing difficult to form a smooth weld, polluting. The use of laser brazing welding speed is high, the weld is formed, the quality is stable, less loss of galvanized coating, and small deformation.


● Laser cutting speed, can greatly improve production efficiency and shorten the production cycle;

● narrow slit, cutting good quality, good material adaptability, improve product quality;

● high degree of automation, easy to operate, reduce the labor intensity of workers;

● no pollution during processing, will not cause harm to the human body;

● Laser processing without "tool" wear, long life, reducing the customer's cost of use;

● laser processing, high reliability, stability, to meet the needs of industrial mass production and processing.


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联系地址

手机:135 3760 2215

联系人:Mr. Jiang

邮箱:james@keepjet.com

地址:5 Floors/Building I , HeSheng Industrial area, HeBei Industrial park, DaLang South road, LongHua New district, Shenzhen, CN